Trichloroisocyanuric acid manufacturing process in China
With urea and ammonium chloride as the main raw materials, cyanuric acid is obtained by thermal cracking, and then obtained by chlorination.
The production process of the liquid phase method is to react in high-boiling solvents such as sulfolane and dimethylformamide. The product is gradually precipitated as the reaction progresses, and the product is cooled and separated. The solvent is regenerated and recycled. The method can be used for continuous production with high yield and no waste water discharge.
There are two main chlorination methods: one is the alkaline earth metal method, the Ca(OH)2 aqueous solution is mixed with the cyanuric acid aqueous solution, and reacted with chlorine, and the reactants are cooled, filtered, washed, and dried to obtain the product; the other is Hypochlorous acid method, hypochlorous acid aqueous solution and cyanuric acid slurry react at low temperature, precipitate and filter, wash and dry to obtain the product. Isocyanuric acid is dissolved in sodium hydroxide solution, and then chlorine gas is slowly introduced at low temperature to carry out chlorination reaction, and trichloroisocyanuric acid is precipitated. After filtering, washing and drying, it is the product.
Raw Material Selection
The journey of TCCA begins with the careful selection of raw materials. In China, high-quality cyanuric acid and chlorine gas are primary inputs. Cyanuric acid is a crucial precursor in TCCA synthesis, while chlorine gas acts as a reactant during the production process. The sourcing of these raw materials is meticulous, as their quality directly influences the final product's effectiveness and safety.
The heart of TCCA production lies in the chlorination reaction. This process involves the controlled introduction of chlorine gas to cyanuric acid under specific conditions. The reaction leads to the formation of TCCA, a compound known for its remarkable stability, effectiveness against various microorganisms, and slow release of chlorine when in contact with water.
Crystallization and Drying
Upon completion of the chlorination reaction, the resulting TCCA is typically in a liquid form. To transform it into a solid, it undergoes a carefully controlled crystallization process. The crystals are then separated, washed, and subjected to a drying process to remove excess moisture. This meticulous step ensures the product's stability and enhances its shelf life.
Grinding and Packaging
After drying, the TCCA crystals are often ground into a fine powder to ensure uniformity and ease of use. The resulting powder is meticulously sieved to achieve the desired particle size distribution. The final product is then packaged in appropriate containers, adhering to stringent quality control measures.
China's TCCA manufacturing process places significant emphasis on quality assurance. Rigorous testing and analysis are conducted at various stages to ensure that the product meets industry standards and regulatory requirements. These tests encompass aspects such as chlorine content, purity, solubility, and stability.
China's chemical industry is increasingly mindful of environmental sustainability. The TCCA manufacturing process in the country takes steps to minimize waste generation, optimize resource utilization, and implement safety protocols to prevent any potential harm to the environment.
China's proficiency in Trichloroisocyanuric Acid manufacturing has positioned the country as a significant supplier in the global market. Its commitment to quality, efficiency, and adherence to international standards has led to the widespread use of TCCA across various industries, including water treatment, sanitation, agriculture, and more.
The Trichloroisocyanuric Acid manufacturing process in China is a testament to the country's chemical expertise and commitment to producing high-quality, effective, and safe products. With a well-structured production process, stringent quality control, and environmental consciousness, China continues to play a pivotal role in meeting global demands for TCCA, contributing to a safer and healthier world.
Leading manufacturer of trichloroisocyanuric acid in China
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At Beauty Trading, we have mastered the art of crafting trichloroisocyanuric acid to perfection, setting new benchmarks for quality and efficacy. Our cutting-edge manufacturing processes, backed by years of industry expertise, ensure that every molecule of our product meets and exceeds the highest global standards.
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Q1: What is Trichloroisocyanuric Acid (TCCA)?
A1: Trichloroisocyanuric Acid (TCCA) is a chlorine-containing compound widely used as a disinfectant, sanitizer, and water treatment agent. It releases chlorine when dissolved in water, making it effective against a broad spectrum of microorganisms.
Q2: How is TCCA manufactured in China?
A2: The manufacturing process of TCCA in China involves chlorination of cyanuric acid using chlorine gas. The chlorination reaction leads to the formation of TCCA. The resulting product is then processed, crystallized, and dried to obtain the final TCCA granules or tablets.
Q3: What is the role of cyanuric acid in TCCA production?
A3: Cyanuric acid is a crucial precursor in TCCA synthesis. It reacts with chlorine gas to form TCCA through a chlorination reaction. Cyanuric acid's presence in the reaction ensures the incorporation of chlorine atoms into the molecular structure of TCCA.
Q4: How is the chlorination reaction carried out?
A4: In the chlorination reaction, chlorine gas is introduced to cyanuric acid under controlled conditions. The reaction takes place in reactors, and the resulting mixture undergoes various stages of processing to achieve the desired TCCA product.
Q5: What are the key steps in the TCCA manufacturing process?
A5: The key steps in the TCCA manufacturing process in China include raw material selection, chlorination reaction, crystallization, drying, grinding (if applicable), and packaging. Each step is carefully controlled to ensure product quality and consistency.
Q6: What quality control measures are in place during TCCA production?
A6: Stringent quality control measures are implemented at various stages of TCCA production. Testing and analysis are conducted to determine parameters such as chlorine content, purity, solubility, and particle size distribution to ensure the final product meets industry standards.
Q7: Is TCCA produced in China compliant with international standards?
A7: Yes, TCCA produced in China is often manufactured to comply with international standards and regulations for chemical production and safety. Reputable manufacturers prioritize quality and adhere to rigorous quality control protocols.
Q8: How is environmental sustainability considered in the manufacturing process?
A8: Many TCCA manufacturers in China adopt environmentally friendly practices to minimize waste generation and reduce the environmental impact of production. Efforts are made to optimize resource utilization and adhere to safety protocols.
Q9: What industries use TCCA produced in China?
A9: TCCA produced in China finds applications in various industries, including water treatment, sanitation, agriculture, aquaculture, and more. It is used for disinfection of swimming pools, drinking water, industrial water, and surfaces, as well as for controlling microbial growth in various settings.
Q10: How can I ensure the quality of TCCA purchased from Chinese manufacturers?
A10: To ensure the quality of TCCA purchased from Chinese manufacturers, it's important to source from reputable and established suppliers. Look for manufacturers with a history of producing high-quality TCCA and inquire about their quality control processes.